Copper Talk » Open Forum » Archived Messages » 2002 » Archived Messages 05/01/2002 to 06/30/2002 » My 99 is "cutting out" « Previous Next »

Author Message
Top of pagePrevious messageNext messageBottom of page Link to this message

chris leggett
Posted on Sunday, May 19, 2002 - 1:21 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

If I talk for an extended time my 99 will go totally blank.No lights,sound.....nuthing.I hit it and it comes back on.

I am going to replace the power cord with a new one,but I don't feel that is the problem.Any thoughts? thx
Top of pagePrevious messageNext messageBottom of page Link to this message

Tax
Posted on Sunday, May 19, 2002 - 5:34 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

There might be a overload in a cirrcuit witch causes the 99 to shut off
Top of pagePrevious messageNext messageBottom of page Link to this message

N8fgb
Posted on Sunday, May 19, 2002 - 6:58 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

Cold solder joint
Rich
Top of pagePrevious messageNext messageBottom of page Link to this message

ss8541
Posted on Sunday, May 19, 2002 - 7:44 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

find the 8v reg on the rt hnd side of radio with radio facing you and speaker side up. right in between the 2 thumb screw holes is the reg. now flip radio over and resolder the 3 legs on this trans. this area is known for cold solder connections. in your case it is most likely pulling away as radio heats causing everything to drop out.

but....this may not answer the light problem as the lights are not powered by the 8v reg. the best thing to do would be to solder everything within a 2" strip from front to back on that side of the board, as it looks evident that it is a cold solder joint(in the 13v source line) since the lights won't even come on.
Top of pagePrevious messageNext messageBottom of page Link to this message

Tech671
Posted on Sunday, May 19, 2002 - 7:45 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

Try a 5a fuse in your power cord....NO HIGHER.
If that's not it then it's likely the regulator in the radio.
Top of pagePrevious messageNext messageBottom of page Link to this message

BIG FOOT
Posted on Sunday, May 19, 2002 - 7:47 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

...check your power cord where it plugs into the back of the radio..... may be loose enuf to give trouble...other wise take it to a GOOD repair place ( preferably when it IS giving trouble )...BIG FOOT
Top of pagePrevious messageNext messageBottom of page Link to this message

chris leggett
Posted on Sunday, May 19, 2002 - 8:55 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

An overload in a circut? Does this radio have a circut breaker?
Top of pagePrevious messageNext messageBottom of page Link to this message

chris leggett
Posted on Monday, May 20, 2002 - 8:00 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

It's really strange! Both times I was running with another truck and it went totally out like it was unplugged,in the same stretch of highway!Then it works fine for another day or 2.


It's still under warranty,I just don't want to deal with all that.

I was hoping the "cold solder joint" wasn't it but that was my first guess too.
Top of pagePrevious messageNext messageBottom of page Link to this message

Dx431
Posted on Monday, May 20, 2002 - 9:20 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

LOL!
The 99's are notoriuos for that. If you run them in a big truck, it will shake 'em apart.A friend of mine bought one off of truck driver and he had to go through the whole radio. About 80% of the solder joints had to be resoldered. I have a HR2510 in my pick-up and never had a problem with it.
Top of pagePrevious messageNext messageBottom of page Link to this message

chris leggett
Posted on Wednesday, May 22, 2002 - 6:52 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

Ok I'm officially a dork! I turned it on this morning and nuthin,no lights, no sound, nuthin.Got out a test light,no power to the plug that plugs into the radio,pulled the inline fuse down from the headliner.........and it is melted!

The 4a fuse is stuck in it still,it's that melted.I replaced the inline fuse holder and installed another 4a fuse.So far so good.

I bet that the spade type fuses would have better contact and wouldn't melt stuff.
Top of pagePrevious messageNext messageBottom of page Link to this message

307
Posted on Wednesday, May 22, 2002 - 9:25 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

I have to agree with SS8541 , It is a common stress point in between the mounting screws. This is exactly where the 8 volt regulator is located. I have seen 1 in every 3 that have intermittent power problems , have the center lead on this regulator broken. If you apply power and "squeeze" the sides of the radio inward , you should see it come back on when it is off...As for the spade fuse holder , if the contacts are not "FLAT" on the outersides of the fuse contact point , this will generate a carbon area. Once there is carbon buildup on the fuse the radio "starves" for power. There is a voltage drop at the fuse and this drop causes massive current which melts the plactic fuse holder. Also never ground the radio to the chassis. Always run Red and Black straight to the battery.

307
Top of pagePrevious messageNext messageBottom of page Link to this message

Snapperhead
Posted on Wednesday, May 22, 2002 - 9:35 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

Don't worry Chris, It's all good...Remember, we're only human....Glad to see you found the problem.......73's

Phil(SnapperHead)
Top of pagePrevious messageNext messageBottom of page Link to this message

Tech671
Posted on Wednesday, May 22, 2002 - 9:43 pm:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

Try a 6 or 7a fuse for a dual final ssb rig.
Top of pagePrevious messageNext messageBottom of page Link to this message

DeadlyEyes
Posted on Saturday, June 08, 2002 - 12:16 am:   Edit Post Delete Post    Move Post (Moderator/Admin Only)

N8FGB,above, may be onto something. A cold solder joint that is barely touching when cold will work. BUT if it warms up the joint expands and the physical contact may be broken. Hence loss of function.

Before you return the radio to the repair shop or factory get a good magnifying glass and carefully examine every solder joint on the board starting with the power input area. Look for discoloration, corosion or anything unusual on the solder joints.